2nd to last day of sculpting

The crew ignored today's forecast of rain showers and pressed on with the sculpted concrete in the Copper Crown’s garden. They got lucky. The tarps were handy but unnecessary because the rain held off until this evening. The sculpting crew made great progress. Tomorrow, the weatherman is again calling for rain. If he’s wrong, the sculpting will be complete. If not, we’ll push that job to next week. The first load of soil for the gardens is ready just outside the gate.

Custom solutions

Traditionally, the limiting factor in what we can build are the tools that allow us to accomplish what we imagine. With the right partners this is no longer the case. I recently spoke to our good friends at XEdgetools.com and they asked me what kind of projects we were working on and how could they help. The tool I was looking for did not yet exist but they immediately said they would be happy to create some prototypes for me to try.

We received one of the first long cutting edge tapered 1/8 inch ball nose bits they manufactured a few years ago. We use it almost exclusively on our routing projects and it has been going strong since then. Even after years of heavy use it is still perfectly sharp. That super long cutting edge brought down our routing time on our projects immensely and it changed the way we built our files.

The tools I was seeking this time were smaller versions of that same tool. Today I received a package via courior that contained 3/32” and 1/16” bits each sporting 2 1/2” of cutting edge. That will allow us to achieve amazing definition and detail without the limitations of a traditional small diameter bit.

I have just the projects to test drive this tool. The Sign Invitational pieces demand this kind of precision and in the next few days our ShopSabre CNC is going to be hard at it. Stay tuned…

One plus one equals one

Our trusty mixer decided to throw a main drum bearing yesterday. It has served us well in the toughest conditions for more than six years. We determined that replacing a drum bearing with years of caked concrete is no small task. To complete the repair, we would have needed to disassemble most of the mixer. After thinking things through and considering our options, we decided to take a look at our even older mixer that had been lounging in the bone yard for an equal time. The older mixer had a lunched transmission, but the drum bearings were still in good shape. After determining the usable parts on each mixer, we decided to combine the best of the two mixers to make one serviceable machine. Matt and Tony made short work of the rebuild, and in less than half a day, we were ready to begin mixing our magic mud once again.