Magically changing size

The features we build in the shop seem to grow exponentially as we build them. They start out as bare structures and gain form as we weld up the sub structures and pencil rod armatures. As we manually tie on the galvanized mesh they become more solid, With the application and sculpting of the concrete the features suddenly dominate the shop. The PNE's Playland control booth/sign is indeed massively heavy, requiring the combined efforts of the entire crew to move it in the shop. With the Flutterbye perched on top it towers sixteen feet tall and is about the same distance in length. 

Today, the crew finished the concrete sculpting, bringing it to full size. It looks monstrous in the shop. Even so we know the feature will seem to dramatically shrink as we move it out of the shop. In it's final home, parked next to a large amusement ride it will suddenly appear to be even smaller. Experience has taught us to take all of that into account as we design and build each piece. We are confident it will be the perfect size.

Don't fence me in

Our scope of work for the PNE project includes a bunch of fence panels and gates for one of the rides. We created custom steel inserts which will feature dimensional emblems of colourful flutterbyes to match the wings on the ride vehicles. One more day of welding and grinding will ready them to be sent to the powder coaters for their bright protective coating. 

Leaves as tough as steel

Through the years we have applied many different types of leaved and greenery to our sculpted trees. We've cut apart fake Christmas trees. We've purchased specially made outdoor plastic foliage. And we've left many trees bare. Our search was always for a permanent leaf, often of a larger than normal scale. With the PNE project we decided to simply make our own. The cut file only took minutes and the CNC plasma cutter dutifully and quickly cut out the shapes I needed from some 1/8" thick plate steel. We made the leaves in two sizes - 14" and 16" long. I bent each one to a different shape and then formed and welded the curved stem down the middle. A few of the leaves received giant mechanical bug bites from them to add some authenticity. We'll send them off to the powder coaters this week to get their long lasting green. These leaves will be tough!