Rusting but not rusting away

The 'historical' artifacts we love to build are often made from anything but the original materials. We use Precision Board High Density Urethane and fiberglass-reinforced concrete for much of what we fashion. This means we have to get creative as we age and even rust the final project. Even though our projects are very much a fun cartoon style they have to look believable when we are done. Thankfully we have a paint that actually rusts. The key is to apply it judiciously to our regular paint using brushes and sponges. The 'metal' surfaces have to look like they are many, many decades old and well used when we are done. After we apply the iron paint we spray on the rust reactive liquid and then wait for the real rust to form. The result is magic. It is real rust but it will never rust away. Amazingly all the paint we use is water based acrylics - no dangerous chemicals here.

steam donkey rust.png
steam donkey gear rust.png
truck grill rust 2.png
truck grill rust.png
truck rust.png

These rusty relics will last for many years of hard service yet.

-grampa dan

Instant old

Welding, wiring and sculpting our pieces always seems to take a long time. With the painting process however the sculptures come together in a hurry. Today the logging truck and steam donkey started to get the treatment. The steam donkey started to look pretty cool as it got it's iron paint. 

steam donkey first coat.png

When we applied the rust activator it got real interesting and started to look it's age in a hurry. It is now hard to believe it is made from concrete.

steam donkey rusted.png

While Matt was working on the steam donkey Peter was busy with the logging truck. It was first painted nice and shiny.

peter painting truck.png

Then it too got the aging and rust treatment. The full effect on both pieces won't be evident until tomorrow.

truck painted.png

Tomorrow the log will get it's base coats and perhaps the start of the glazes. It won't be long until it is ready for the drive to Squamish.

-grampa dan

Logging!

With the logging theme of the WhistlePunk Hollow Golf we will incorprate a number of log features. One is a forked hollow log which will be played through. A whipsaw will be part way through the log. We finished the structure today.

forked log structure.png

The second log feature has three legs. In this shot it is laying upside down as the wire lath is attached.

third log.png

The third log is a favorite feature of mine. Although the hole through the middle of the log is more than twice as wide as a hole it somehow psychs out most golfers making the hole shot tricky. This feature was mudded and carved yesterday.

hole log mudded.png

Things are coming along quickly!

-grampa dan