Safety first - but without wrecking the story.

To tell a story with our signs it is important we do more than simply hang them with typical hardware. That would undo everything in an instant. To hang our barrel sign I used a hemp rope and antique pully to do the job. I frayed the rope on the ends and knotted it plenty to do the task - in keeping with the story. The barrel was hung at an agle too and not perfectly level. That simply would not be right for this sign. 

Because the barrel was hung from a hemp rope I wanted something a little more secure - especially in case of some calamity. The sign was hanging over where people were sitting. I bought a small braided safety cable rated to hold many times more weight than the sign. I securely fastened it to an eye bolt of the sign which was welded to a steel frame inbedded into the middle section. The cable was threaded close to the rope, through the pully and around the beam, securing the sign - no matter what might happen. I dabbed on a litle dark paint to make it all but invisible in the dim light.

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Now the story is told properly, without interferance, and I can sleep at night knowing the barrel will hang securely.

-grampa dan

Color it terrific

We are always on the lookout for new materials and methods of doing things. It is one of the reasons we visit theme parks. I've long admired the rich colors and the rich patinas of their attractions. 

Recently I was looking at the website of one of our long time suppliers, Modern Masters metallic paints, and discovered they also offer a line of quality scenic paints. As I looked through their portfolio I discovered some of my favorite projects (in theme parks I have visited) were done using these same paints. I decided to give them a try. The samples arrived while we were in Florida. When I went into my studio on my return I could hardly wait to give them a try. The barrel sign would be the perfect project I decided. The base coat paint brushed on smoothly and covered well. I liked it already. Then it was time for the glazes. Once more I was pleased how the paint mixed up and applied. It wiped off cleanly to reveal the texture and dried quickly. The silver bands were done using Modern Masters metallic silver and then the last dark glaze was applied over the entire barrel to age it approriately. The white lettering (using this same new paint) was easy to dry brush and provided just the look I was seeking in only one coat.

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Pardon the pun, but I must say this paint passed it's first test with flying colors! I'll be test driving it a whole bunch more in the next weeks. Stay tuned for further results...

-grampa dan

New technology arrives soon

We use many wonderful tools in our shop to help us do our creative work. One of the fancier tools is our MultiCam CNC router. I can build complex 3D files on my computer and then the machine follows the digital pattern to automatically create the part I have designed. It is simply amazing! But technology is always changing and it is necessary to reinvest and upgrade from time to time. Our latest tool is a four axis MultiCam CNC router. It can do everything our old router could but also is able to turn the work as it is routed to build truly three dimensional pieces in one go instead of multiple passes. It will help us create even more amazing projects in the future. Our new machine has been on order for some time for it is a custom builtpiece of equipment. Now at last it is in trasit from Texas to our shop.

Today's job was to unhook the old MultiCam to make room for the new. It will be transported back to the manufacturer in Texas for refurbishment before it goes to new home somewhere in the US. It should run for many, many years yet. 

My good neighbor Gord brought over his trusty forklift for the heavy duty job. The machine weighs in at more than 4000 lbs. We would do this no other way. The machine was carefully slid out the large door of the router room and then brought around to the main shop. I'll finish wrapping it here before it gets put on the truck next week.

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It will be like Christmas come next week as we unwrap the new MultiCam. I can hardly wait!

-grampa dan