The beginnings of a roof!

I don't think much can change a house more in one day than when the trusses arrive and are installed. It was certainly a big day on our project!

The trusses will actually come in two loads, several days apart. The steel structure (posts and beams) will arrive in a third load. The first truck carried the biggest trusses. It was an oversize load requiring a pilot car. These trusses were for the bonus rooms up in the attic. The trusses needed to be built in one piece and were very tall (WIDE on the truck). I knew the driver for he had delivered the trusses for our shop nine years ago. He teased me about the wait being so long since I had already talked of the house we were going to build way back then. 

The trusses were large and fragile by themselves, but the operator was experienced and very smooth. One by one they were lifted into place and nailed down securely with plenty of braces. It wasn't very ong until the truck was empty and the last truss was in place.

Almost in an instant we could see the spaces we had previously only dreamed and planned for. Now they were real! Here's a shot of the start of one of the bonus rooms in the attic.

As we came into the house everything had radically changed. The space was now defined with a ceiling.

Janis & I were very pleased with how the square box shape of the house was suddenly softened with the roof partially on. The eyebrows in the roof and the tree sculptures will take it a whole lot further in this direction.

We've refined and firmed up our plans for trim and rockwork. The look of the roof eyebrows will be defined sometime tomorrow. Colors are being debated, picked and tested in the next few days. And before the end of the week we'll begin doing some test carving of  the textures we'll use when we do our sculpted rock and woodwork. The house will suddenly start looking as we have long imagined very soon. Stay tuned...

-grampa dan

Up, up and away

Today a lot of work was done far from the ground as the crew got ready for the first trusses that arrive tomorrow, bright and early. With the weather bright and warm it was the perfect day fo it!

The last of the braces were removed from the walls and then it was time to put the wood plates on top of the walls. With the walls being more than twice as thick as a normal house the crew was confortable walking around the top. They said it was like walking on a sidewalk. I had an even loftier view from the top of the vaulted walls (on a scaffold.)

I was up on top of the vaulted wall to figure out how to make an onsite adjustment (fix a mistake we made) The solution was to cut a sliver of concrete off the top of the wall to make room for a steel truss we would bolt to the top. My good neighbor Gord sent over one of his crew with a concrete saw to perform the magic. Better yet he sent him in a snorkel lift to perform the task easily, quickly and safely. The wide angle lens of my camera make the sixty-five foot lift look like it was a hundred feet long!

Tomorrow, everything changes quickly as the roof begins to go on. Stay tuned...

-grampa dan

From dream to reality.

It is one thing to draw something cool and quite another to realise it as a full 3D object, often larger than life. In between there are many steps required to create it, safe and legal. I often get asked just what is involved.

Our new house is a great example. The design is fanciful, somewhat unusual. It is pretty easy to come up with the concept. I'll show our front window area as an example.

The actual building ended up a little taller but we have stuck with the basic design. The drawings done by the draftsman were pretty basic, the walls straight and they showed a basic vaulted truss. Notes on the drawing stated that there would also be some structural steel and it would be engineered. Most importantly the structure has to be neatly tucked inside the features we build. As I drew my first drawing I kept in mind just what it would take to build it. Experience comes in handy and the more the better!

The window frame was built from welded stel and laminated plywood. It was built around the window patterns we created. The engineer specified the steel that was put into the concrete that was poured into the ICF forms. Once the house walls were up the building looked like this a far cry from what it would look like when we were done.

The beamwork was the next item on the adjenda. It was more decorative than functional but required engineering none the less. I did up a drawing that explained what I had in mind to the engineer. He added many notes and small details showing how heavy the steel would be and how it would all go together. I didn't really get any surprises here but the engineer's notes and stamp made it offical.

Once I had the engineered drawings in hand it was time to break out the welder and get to fabricating some heavy steel. I built two of the trusses - one for the front of the house and one for the rear porch.

While I was busy back at the shop Peter had a second welder humming out front. He was building the armature for the first of the giant trees with knarly roots that would flank each side. We do this work with 1/4" pencil rod which will be covered with galvanized steel lath and then a heavy coat of fiberglass reinforced concrete. 

We'll sculpt that to look a whole lot like massive and ancient trees that will flank the round window. The final step will be to paint it up to look totally believeable - just like the drawing we came up with back in April.

Stay tuned to watch this dream unfold.

-grampa dan